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Diamond Gangsaw Segments for Soft Stone
2.5-4.0mm
Dinosaw diamond gangsaw segments are engineered for soft stones like marble, limestone, and sandstone on frame gangsaws. Optimized bond and diamond concentration deliver fast penetration, stable kerf, and consistent slab thickness across multi-blade setups.
These segments balance sharpness and life to reduce downtime and total cutting cost. With smooth surfaces, low chipping, and reliable cooling compatibility, they shorten schedules and improve yield.
Compatible Materials & Products
Soft-stone focus: marble, limestone, sandstone slab cutting
Marble > Slab Cutting
Marble slab cutting on frame gangsaws demands fast penetration, a stable kerf, and tight edge control for premium finishes.
Soft‑bond diamond gangsaw segments with mid‑grade diamonds and tuned segment geometry keep multi‑blade kerfs aligned; ensure stroke alignment and abundant coolant to clear fines and reduce heat.
Smooth surfaces and uniform thickness reduce polishing, raise yield per block, and shorten production schedules.
Limestone > Slab Cutting
Limestone cuts easily yet may smear when bonds are too soft, affecting surface quality.
Balanced bond hardness and diamond concentration curb clogging; match feed rate and stroke on the frame gangsaw and maintain coolant to prevent paste buildup and keep the kerf steady.
Clean faces reduce rework and finishing cost, improving line efficiency and consistency.
Sandstone > Panel Cutting
Sandstone is abrasive and accelerates segment wear during panel cutting.
Slightly harder bonds with strong diamond retention extend segment life; steady coolant evacuation removes grit and preserves cutting speed and kerf stability.
Longer tool life with consistent panels lowers downtime and total cutting cost across batches.
Marble > Bookmatching Prep
Bookmatching prep requires straight, smooth kerfs to achieve mirrored seams and clean aesthetics.
Tuned segment geometry minimizes deflection; verify frame alignment and tension on the gangsaw to keep cuts true and maintain kerf stability.
Cleaner seams reduce finishing steps and deliver superior visual results for premium installations.
Specs and options
Specifications customizable upon request.
| Gangsaw Blade Thickness | Segment Dimension | ||
|---|---|---|---|
| mm | Length/mm | Width/mm | Height/mm |
| 2 | 20 | 3.2/3.7 | 8 |
| 2.5 | 20 | 3.7/4.2 | 8 |
| 3 | 20 | 4.2/4.5 | 8 |
| 3.5 | 20 | 4.8/5.3 | 8 |
| 4 | 20 | 5.0/5.5 | 8 |
| Gangsaw Blade Specification | Segment Qty | ||
| Length/mm | Width/mm | pcs | |
| 2000 | 180 | 14-16 | |
| 2500 | 180 | 17-19 | |
| 2700 | 180 | 20-22 | |
| 3000 | 180 | 21-23 | |
| 3100 | 180 | 26-28 | |
| 3500 | 180 | 27-29 | |
| 3800 | 180 | 28-30 | |
| 3950 | 180 | 30-32 | |
| 4300 | 180 | 32-35 | |
| 4500 | 180 | 34-37 | |
Fast Cutting. Smooth Slabs. Longer Life.
Soft-stone gangsaw segments for marble/limestone with optimized bond
High Throughput on Soft Stone
Soft-bond formula boosts cutting speed while maintaining stable kerf and slab thickness.
Clean Surfaces, Low Chipping
Tuned diamond grade reduces micro-chips and polishing time.
Balanced Life, Lower Cost
Robust retention extends segment life, reducing downtime and total cost.
Consistent Multi-Blade Kerf
Geometry stability supports uniform thickness in parallel cuts.
Coolant-Friendly Design
Works reliably with factory cooling to evacuate fines.
FAQs
Common Questions About Diamond Gangsaw Segments for Marble
What is a diamond gangsaw segment?
A sintered diamond segment mounted on a frame gangsaw for cutting soft stones into slabs.
- Composition: diamonds + metal bond (soft bond for marble/limestone, slightly harder for sandstone)
- Motion: reciprocating stroke; multi‑blade parallel cuts demand kerf stability
- Design: tuned segment geometry and diamond grade for fast cutting and low chipping
Achieve smooth surfaces and repeatable slab thickness
Reduce rework and improve yield per block
Use abundant coolant to clear fines and control heat
How should I choose segments for marble, limestone, and sandstone?
Match bond hardness and diamond grade to each material’s abrasiveness.
- Marble: soft bond, mid‑grade diamonds; prioritize sharpness and clean faces
- Limestone: balanced bond to prevent smearing; steady feed + stroke alignment
- Sandstone: slightly harder bond with strong retention; focus on life and kerf stability
Cleaner cut faces and consistent slabs across materials
Lower downtime by preventing premature wear or clogging
Create a material matrix for quick shop‑floor selection
What setup and installation practices improve kerf stability on frame gangsaws?
- Alignment: check blade parallelism, tension, and fixture integrity
- Stroke: confirm stroke length/tempo suits the segment design and material
- Coolant: maintain flow/filtration to evacuate fines and control heat
- Advantages：
-Stable kerf across multi‑blade sets reduces thickness variance
- Fewer corrective passes and lower polishing time
- Add a weekly checklist for alignment and coolant inspection
- Fewer corrective passes and lower polishing time
- Add a weekly checklist for alignment and coolant inspection
How does bond hardness and diamond grade impact cutting speed and life?
Softer bonds increase sharpness; harder bonds extend life; diamond grade controls exposure rate.
- Soft stones (marble/limestone): soft bond + mid‑grade diamonds → fast penetration, low chipping
- Abrasive stones (sandstone): slightly harder bond + robust retention → longer life, consistent panels
- Grade tuning: adjust diamond size/concentration to maintain steady exposure
What coolant and filtration practices help soft‑stone cutting?
Keep high‑flow coolant and effective filtration to evacuate fines.
- Flow: maintain consistent delivery along blade pack, avoid dry spots
- Filtration: media or bag filters to capture fines; periodic replacement
- Heat control: adequate coolant reduces thermal effects and smearing
Certifications & Standards
Soft-stone gangsaw segments for marble/limestone with optimized bond
CE Certification
100+ Tech Patents
ISO 9001:2015
DINOSAW product lines fully comply with international engineering standards, passing rigorous third-party quality certifications to ensure exceptional performance and durability for all industrial equipment operating in high-load environments.
Expertise & Applications
75+
Countries Served Worldwide
20+
Industry machinery expertise
DINOSAW delivers lifecycle quality traceability and technical support for machinery equipment and diamond tools, covering cutting, drilling, engraving, polishing, and processing requirements for precision machining across industries.
Our products serve traditional industries (mining, stone processing, building materials), high-precision manufacturing (quartz glass, semiconductor), advanced materials (graphite, carbon fiber composites), and specialized applications (nuclear decommissioning, railway construction machinery).
Complete Production Solutions & Equipments
Choose equipment combinations for your product needs to establish efficient automated production lines and maximize profitability.
Scale Your Soft-Stone Cutting Today
Talk to DINOSAW for verified specs, CE/ISO compliance, and factory-ready segment options.
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DINOSAW: Trustworthy Diamond Segment Manufacturer
Discover how DINOSAW can accelerate your projects. Our tailored product line, cutting-edge R&D, robust manufacturing, end-to-end service, global support, and industry certifications are at your service.
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