Thin Multi Wire Saw Machines for Natural Stone Block

DSY-XY3411/DSY-JS3411/DSY-XY3623/DSY-JS3623

DINOSAW Multi-Wire Saw Machine uses 0.35mm diamond wire to cut natural stone blocks into 3mm slabs with 0.5mm kerf. Compared to traditional gangsaw, it increases yield by 10-30%. The machine combines CNC system with AI to automatically adjust cutting plans for stable operation. This machine processes marble, granite, onyx, quartzite, and luxury stones including jade. The multi-wire system creates clean cuts with minimal post-processing.

Compatible Materials & Products

Transforming Premium Stone Materials into High-Value Finished Products

Specs and options

Specifications customizable upon request.

Model

Unit

DSY-XY3411

DSY-JS3411

DSY-XY3623

DSY-JS3623

Feed Type

/

downward pressing

up lifting

downward pressing

up lifting

Cutting Feed Rate

mm/h

0 - 180

0 - 180

0 - 200

0 - 200

Diamond Wire Diameter

mm

0.35 - 0.8

0.35 - 0.8

0.35 - 0.8

0.35 - 0.8

Cutting Thickness

mm

5 ~ 30

5 ~ 30

5 ~ 30

5 ~ 30

Cutting Tension

N

0 - 250

0 - 350

0 - 250

0 - 350

Worktable Vertical Travel

m

2400

2400

2400

2400

Wire Storage Capacity

m

30000

30000

30000

30000

Roller

mm

320~450

320~450

320~450

320~450

Main Motor Power

KW

60x4

60x4

60x4

60x4

Processing Dimensions(L×W×H)

mm

3400x1100x2200

3400x1100x2200

3400x2000x2200

3400x2000x2200

Machine Weight

T

30~35

30~35

35~40

35~40

Overall dimensions (L x W x H)

m

≈8.9x6.4x5.3

≈8.9x6.4x5.3

≈9.2x7.5x5.3

≈9.2x7.5x5.3

Diamond Wires Transform Stone Blocks into Ultra-Thin Slabs

Transform Premium Stone into Maximum Profit

5-Minute AI Operation

CNC system with AI cutting library auto-recommends optimal parameters for one-click operation.

3mm Ultra-Thin Slab Cutting

Low vibration system prevents edge chipping and breakage, enabling thin cuts on delicate stone.

97% Material Yield

Narrow diamond wire reduces kerf width, maximizing slab output from each stone block.

High-Speed Cutting

Advanced 3S quick start-stop system with 42m/s high-speed cutting

Precision Control

Siemens servo motors provide precise tension control with ±1N, ensuring consistent cutting quality.

Tension Feedback Safety System

Adaptive cutting speed based on tension feedback minimizes wire breakage risk during operation.

Quiet Operation

Advanced noise design creates a quieter workshop under 75dB, improving worker comfort and safety.

20% Energy Saving System

Energy recovery system converts braking energy back to electricity, reducing operating costs.

Eco-friendly Production

Filtration system reduces cutting slurry and wastewater by over 80%

FAQs

Common Questions About DINOSAW Thin Multi-Wire Saw Machines

What are the main advantages of a multi-wire saw over traditional gang saws?

Multi-wire saw machines offer six significant advantages over traditional gang saws.

1. Higher material yield (10%-25% increase) - when cutting 1.75cm thick slabs, gang saws produce 47m² per cubic meter while multi-wire saws yield 55m².

2. Environmental performance with 80% reduction in wastewater and residue.

3. Lower energy and material consumption, with 50% noise reduction.

4. Smaller footprint - 30% less floor space and 80% lower foundation costs.

5. Ultra-thin processing capability, directly cutting 3mm slabs without secondary splitting.

6. Excellent operational stability with minimal vibration, eliminating breakage risk and producing highly flat surfaces.

These advantages make multi-wire saws an efficient, eco-friendly, and economical choice for the stone processing industry.

What types of stones can be processed with multi-wire saw machines?

DINOSAW multi-wire saw machines can effectively process five major categories of stone materials:

1. Luxury Marble: Calacatta Gold, Statuario Venato, Carrara White, Emperador Dark, Thassos White

2. Premium Onyx: Blue Onyx, Green Onyx, Honey Onyx, White Onyx, Red Onyx

3. Rare Quartzite: Azul Macaubas, Super White, Sea Pearl, Arctic White, Silver Cloud

4. High-grade Granite: Blue Bahia, Sodalite Blue, Kashmir White, Black Galaxy, Imperial Red

5. Industrial Hard Materials: Single Crystal Silicon, Silicon Carbide Ceramics, Graphite Blocks,Industrial Ceramics, Engineered Quartz

Each stone category requires specific cutting parameters that our machines automatically optimize through the CNC control system. From the softest marble to the hardest industrial materials, DINOSAW multi-wire technology delivers superior cutting precision with minimal waste across all stone types.

How thin can slabs be cut with DINOSAW multi-wire saw machines?

DINOSAW multi-wire saw machines cut ultra-thin 3mm slabs consistently, even with delicate luxury stones like onyx and marble.

Our exclusive dual-stage tension system makes this possible: first applying gentle tension to prevent flexing, then making precise adjustments during cutting. The machine's solid frame and vibration control create stable cutting conditions, while our "Thin-Slab" smart profile automatically adjusts parameters for optimal results. For harder materials like granite, minimum practical thickness is typically 5-8mm depending on the specific stone characteristics.

What is the difference between DINOSAW's Up-Feed and Down-Feed configurations?

Down-Feed Configuration (DSY-XY Series):

  • Mechanism: Wire system presses downward through the stone block

  • Advantages: Superior stability for large blocks, reduced wire vibration

  • Ideal For: Large granite blocks, dense quartzites, maximum stability requirements

Up-Feed Configuration (DSY-JS Series):

  • Mechanism: Stone block is lifted upward into the cutting wire system

  • Advantages: Better cooling efficiency, easier slab removal, reduced power consumption

  • Ideal For: Marble, onyx, and softer materials where precise cooling is critical

How does DINOSAW ensure consistent cutting quality?

Our diamond wire saw stone cutting systems incorporate multiple technologies:

Precision Control Systems:

  • Siemens Servo Motors with ±1N accuracy

  • Real-time tension feedback and automatic adjustment

  • Variable cutting speed based on material resistance

AI-Powered Optimization:

  • Smart Recipe System for optimal cutting parameters

  • Material-specific profiles with learning capability

  • Historical data analysis for continuous improvement

Advanced Cooling and Quality Assurance:

  • Precision cooling system with temperature monitoring

  • Continuous self-diagnostics and wire wear monitoring

  • Production data logging for quality tracking

How can wire breakage issues be minimized during operation?

Common Causes:

  • Excessive tension beyond recommended limits

  • Improper feed rate through hard materials

  • Inadequate cooling causing overheating

  • Pulley misalignment and material inclusions

DINOSAW Technical Solutions:

  • Real-time tension feedback system

  • Adaptive cutting speed based on material resistance

  • AI-based Smart Recipe parameter optimization

  • 3S Quick Start-Stop system reducing wire stress

Best Practices:

  • Material assessment before cutting

  • Progressive engagement with gradual parameter increase

  • Consistent cooling throughout process

  • Regular wire inspection and parameter logging

Diamond Wire Break-In Procedure:

  • Install according to manufacturer guidelines

  • Begin with 50% of normal operating tension

  • Use 60% of standard feed rate for first 0.5m²

  • Gradually increase to normal parameters over next 1m²

  • Monitor and adjust as needed

Certifications & Standards

Transform Premium Stone into Maximum Profit

CE Certification

CE Certification

Tech Patents

100+ Tech Patents

ISO Certification

ISO 9001:2015

DINOSAW product lines fully comply with international engineering standards, passing rigorous third-party quality certifications to ensure exceptional performance and durability for all industrial equipment operating in high-load environments.

Expertise & Applications

Countries Served

75+

Countries Served Worldwide

Industry Expertise

20+

Industry machinery expertise

DINOSAW delivers lifecycle quality traceability and technical support for machinery equipment and diamond tools, covering cutting, drilling, engraving, polishing, and processing requirements for precision machining across industries.

Our products serve traditional industries (mining, stone processing, building materials), high-precision manufacturing (quartz glass, semiconductor), advanced materials (graphite, carbon fiber composites), and specialized applications (nuclear decommissioning, railway construction machinery).

Ready to Revolutionize Your Stone Cutting Efficiency?

Contact DINOSAW today for a personalized consultation and discover how our multi-wire saw technology can transform your production.

Contact DINOSAW

Connect with DINOSAW experts to find the perfect processing solution for your specific material and production needs.

DINOSAW: Trustworthy Wire Saw Machine Manufacturer

Discover how DINOSAW can accelerate your projects. Our tailored product line, cutting-edge R&D, robust manufacturing, end-to-end service, global support, and industry certifications are at your service.

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